The Complete Production Journey of a Dining Chair

1. Material Selection – Quality Begins at the Source

Premium Woods & Panels: Ash, beech, walnut, oak, and plywood, chosen based on chair design and client requirements.

Moisture Control: Kiln-dried wood maintained at 8–12% moisture to reduce warping and cracking.

Eco-Friendly Standards: Materials comply with E1/E0 standards for low formaldehyde emissions.

Upholstery Materials: Fire-resistant high-density foam (30–45 kg/m³) and durable fabrics, velvets, or PU leathers (≥30,000 Martindale).

2. Structure & Design – Safety and Comfort in Balance

Load-Bearing Structure: Mortise-and-tenon, wooden dowels, or metal brackets optimized for stability, with crossbars for reinforcement.

Ergonomics: Seat height 450±10 mm, backrest angle and curvature designed based on human anthropometry.

Standards Compliance: Meets EN 12520 for static load, fatigue, and impact resistance.

3. Prototyping & Testing – Ensuring Perfection Before Mass Production

Appearance Sample: Wood grain, color, texture, and stitching verified.

Structural Sample: Joint strength and stability tested; adjustments made as needed.

Experienced Craftsmen: 30+ years of expertise for meticulous prototype finishing.

Durability Tests: Static load, fatigue cycles, and backrest impact/drop simulations.

4. Surface Finishing – Durability Meets Eco-Conscious Crafting

Color & Wood Finish: Water-based stains showcase natural wood grain.

Primers & Topcoats: 2–3 layers of low-VOC finishes for abrasion and stain resistance.

Curing: Controlled temperature and humidity prevent defects.

Color Consistency: ΔE testing ensures uniformity; non-compliant items are reprocessed.

5. Upholstery Craftsmanship (For Padded Chairs)

Foam Layers: Support + comfort layers with reinforced edges to prevent sagging.

Cutting & Sewing: Precision-cut templates, consistent stitching, reinforced corners.

Fabric Testing: Colorfastness, abrasion, and tear strength verified.

6. Final Assembly & 100% Quality Inspection

Assembly: Screws tightened to specification; adhesives fully cured.

Stability Check: Wobble-free legs; correct seat-back angles.

Visual Inspection: Smooth surfaces, consistent color, flawless upholstery.

Load Retesting: Random sample checks for durability.

Craftsmanship You Can Trust

A high-quality dining chair is the result of a comprehensive production journey—from raw material selection to final inspection. Transparent craftsmanship ensures reliability and long-term satisfaction. Experience the process and see how every detail is designed to deliver both comfort and durability.